Table of Contents

Page

Introduction

1

Carbon Rich Products

3

Pulverized Coal

3

a. Introduction

3

b. Fly Ash

4

c. Bottom Ash

4

d. Fluid Gas Desulphurization (FGD) Products

4

e. Ash Derived from the Burning of Products from Oil Refining (PET Coke)

4

f. Resource Recovered from Ash

5

Sustainable Development

5

Fly Ash Use in Portland Cement Concrete

5

a. Introduction

5

b. Effects on Fresh Properties

6

i. Increased Setting Time

6

ii. Reduced Water Content

6

iii. Increased Workability

7

iv. Placing

7

v. Reduced Bleeding

7

vi. Reduced Heat of Hydration

7

c. Effects on Hardening Properties

7

i. Increased Long Term Strength

7

ii. Increased Volume Stability

7

iii. Reduced Permeability

8

iv. Increased Resistance to Chloride Penetration

8

v. Increased Resistance to Sulfates

8

vi. Increased Resistance to Alkali-Silica Reaction

8

vii. Resistance to freezing and thawing

8

viii. Resistance to Deicer Salt Scaling

8

d. Production

9

i. Handling and Storage of Fly Ash

9

ii. Mix Design

9

iii. Unusual Placement (e.g. Under Water)

9

iv. Curing

9

v. Testing and inspection

9

e. Applications That Make Best Use of Fly Ash in Portland Cement Concrete

10

i. Reinforced Concrete with enhanced Resistance to Steel Corrosion Due to Chloride Ingress

10

ii. Containment of Hazardous Wastes Using Very Impermeable Concrete

10

iii. Control of Alkali- Silica Reaction (ASR)

10

iv. Sulfate Resistance

10

v. Low heat of Hydration

10

vi. Where enhanced economy and ease of placement are needed

10

Agricultural and Other Uses

10

a. High Calcium Ash to Counteract Acidification

10

b. Sulfur for Acid Tolerant Plants

11

Highway Use

11

a. Introduction

11

b. As a Low Density Road Base

11

c. To Enhance Soil Properties when Mixed with the In-place Material

12

d. Full Depth Reclamation of Asphalt Pavement

12

Aggregates from Coal Combustion

12

a. Sintered Aggregates

12

b. Hydrothermal Treated Fly Ash Aggregate

12

c. Cold Bonded Fly Ash Aggregates

13

d. Bottom Ash Aggregates

13

Other Uses

13

a. Fly Ash in Clay Bricks

13

b. Fly Ash in Cellular Concrete

13

c. Flowable Fill

14

d. Utilization in Grouts and Mortars

14

e. Filler for Plastics (Cenoshperes)

14

f. Soil Solidification/Stabilization

14

g. Mining Applications

15

i High Calcium Ash to Counteract Acidification

15

ii Cemented Mine Backfill

16

h. Oil Patch Applications

16

Beneficiation

16

a. Introduction

16

b. To Reduce Carbon Content

17

i. Microwave Burnout

17

ii. Fluidized Bed Burnout

17

iii. Electrostatic Separation

17

iv. Electrostatic and Streaming

17

v. Air Separation

17

vi. Carbon Flotation

17

c. To Reduce Ammonia

18

d. To Reduce Mercury

18

Current Research Needs (10 Most Important)

18

Suggested Essay Topics

18

Sources for Additional Information

19

References

20

 

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